Tuesday, July 24, 2018

Compressor failur cause

So you’ve been told that your AC compressor’s “gone bad.” This will likely lead you to a series of questions. Questions like, how did this happen? How much is this going cost me? And what exactly is an AC compressor, anyway?

What Is an AC Compressor?

First things first: The compressor in an air conditioning unit is the “heart” of your system. It is usually located with the condenser and the fan in the outside “box” portion of your AC unit. Contrary to popular perception, AC units don’t add cool air to a space, but rather take heat out of it. The compressor’s role in this process is a critical one.
Refrigerant chemical enters the compressor as a cool gas, and the compressor squeezes it until it is a very hot gas under very high pressure. This allows it to run through the condensing coils and allows the heat to dissipate outside, and eventually evaporate in the end of the cycle through another set of coils, actually removing the heat from the air through this process, blowing it out of the house until the inside is a comfortable temperature.

How Did It Happen?

Compressors are actually very dependable (lasting on average between 12-15 years) so typically, when your AC compressor has gone bad there’s an underlying cause that needs to be addressed lest the problem reemerge even after the unit has been replaced.
There are many ways a compressor can give up the ghost. Nearly all of them are easily preventable with proper, routine maintenance. Some of the usual offenders include:
  • Refrigerant floodback
    The liquid refrigerant doesn’t completely vaporize in the evaporator, returning into the compressor cylinder and damaging it with runaway pressure. There are many ways this can happen, from refrigerant overcharge to improper settings.
  • Lack of lubrication
    An oil leak, oil trapped in the suction line, and oil pump failure are some of the ways in which the compressor can fail due to oil contamination.
  • System Contamination
    The causes of compressor failure due to system contamination can include such elements as air, moisture, dirt, and acids which can form with the addition of heat and pressure.
  • Electrical problems
    The main causes of electrical failure include imbalances in the voltage or current, resulting in overheating and failure.
  • Overheating
    A compressor may overheat if there is not enough suction cooling, lack of condenser cooling, or if there is air in the system, raising both the pressure and temperature.

Refrigerant colour code

CFCs
NumberCylinder
Color
Refrig. NameApplication
R-11


Orange
TrichloromonofluoromethaneCentrifugal
Chillers
R-12


White
DichlorodifluoromethaneReciprocating
and rotary
equipments
R-13


Light Blue
MonochlorotrifluoromethaneUsed in low
stage of
cascade systems
R-13B1


Coral
BromotrifluoromethaneLow to Medium
temperature
applications
R-113


Purple
TrichlorotrifluoroethaneLow capacity
centrifugal
chillers
R-114


Dark Blue
DichlorotetrafluoroethaneHigh capacity
Chillers
R-500


Yellow
Refrig. 152A/12Industrial and
commercial
reciprocating
compressors
R-502


Light Purple
Refrig. 22/115Reciprocating and
rotary equipments
R-503


Aquamarine
Refrig. 23/13Low temperature
commercial
refrigeration



HCFCs 
NumberCylinder
Color
Refrig. NameApplication
R-22


Light Green
MonochlorodifluoromethaneResidential, commercial
and industrial
R-123


Light Gray
DichlorotrifluoroethaneR-11 replacement for
centrifugal chillers
R-124


Deep Green
ChlorotetrafluoroethaneMedium pressure chillers
R-401A


Coral Red
R-22 + R-152a + R-124Medium temperature systems
R-401B


Mustard Yellow
R-22 + R-152a + R-124Transport refrigeration,
domestic refrigerators
R-402A


Light Brown
R-22 + R-125 + R-290Ice machine, vending,
supermarket and food service
R-402B


Green Brown
R-22 + R-125 + R-290Supermarket, food service
and transport


HFCs
NumberCylinder
Color
Refrig. NameApplication
R-23


Light Gray
TrifluoromethaneLow temperature refrigerant
R-134a


Light Sky Blue
TetrafluoroethaneAutomotive industry and refrigeration systems
R-404A


Orange
R-125 + R-143a + R-134aMedium and low temperature
R-407C


Chocolate Brown
R-32 + R-125 + R-134aR-22 Replacement
R-410A


Rose
R-32 + R-125Replacement for residential air conditioning
R-507


Light Brown
Refrig. 23/13





https://www.blogger.com/blogger.g?blogID=4744402466049114883#editor/target=post;postID=3680206906830045754
MOHAMMAD IMRAN
HVAC Engineer


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